B-Fluid's know-how and technology emerge as a winning answer to the most demanding challenges of the dosing industry in the field of industrial automation.
The expertise of the company is also manifested in the ability to integrate manual processes, performed by operators, in sync with highly automated systems.
The line presented below has been specially designed for assembly, plasma cleaning, resin coating, and bonding of the various components of multiple ranges of LED lighting fixtures.
A fundamental step in the process is the testing phase, where the lighting bodies undergo 100% pressure leak testing and functional verification of the LED module.
Each phase of the production cycle is subject to strict controls with relative traceability of all components, all orchestrated by a control system developed on an industrial PC that manages each operation.
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Reduce cycle times by creating extruded and cured gaskets directly on the piece, maximising the efficiency of the production process.
The surface modification obtained with the plasma pre-treatment associated with the parallel micro-cleaning results in an improvement in adhesiveness of more than 200%.
The self-levelling resin fills the cavity and allows precise and reliable gluing.
The UV lamp allows perfect curing of the seals in a short time, ensuring rapid and precise fixing of the extrusion geometry, and guaranteeing superior quality results.
The pressure leak test on 100% of production ensures the IP67 degree of protection is achieved on the finished product.
| Production Capacity | 20 pieces/hour |
| Precision in Dosing | ± 0.5% by weight |
| Dosing System |
Pressure tank "Black" piping Precision time-pressure dosing valve |
| Motion | Double Cartesian gantry |
| Surface Preparation | Double plasma at atmospheric pressure |
| Polymerisation | UV lamps |
| Quality Check |
Vision sensors in process Pressurised leak test |
| Barcode Marking | High resolution laser |
| Traceability | Process fully tracked |
The operator prepares the insulating lamp body and the electronic board, with both operations validated by a camera that verifies the correct positioning of the pieces.
The semi-automatic tightening station sees the manual involvement of the operator for the positioning of the tool and the automatic service of the screws during the screwing phase; each specific screwing is controlled in torque and closing angle.
After the check, a blast of air, managed by the operator using a button, moves the piece to the electrical testing station.
Once this stage is passed, the piece passes to the dosing station. The machine takes care of the preparation of the surfaces to be glued by generating plasma, followed by the precise dosing of the resin into the cavities of the lamp body by means of two dispensers equipped with dedicated nozzles.
Polymerisation of the resin takes place thanks to a special UV lamp with an integrated central pressure cylinder for keeping the transparent cover of the lamp in place during the entire polymerisation process.
The "Dual" type machine enables minimised total cycle time and efficient work.
The line is completed with a laser marking station for the lamp bodies that have passed all the various quality tests encountered during the assembly process of the components.
This design aims to optimise production, ensuring high quality results.
With B-Fluid, we not only meet the current challenges of dosing, but overcome them with a combination of experience, innovation, and cutting-edge technology.