In Industry 4.0, where the need to automate processes and guarantee the highest quality standards is paramount, volumetric dosing systems offer precise, efficient, and repeatable solutions for a wide range of different applications.
Dispensers, controllers, and complete solutions are available.
Screw-type positive displacement pumps are an advanced solution for high-precision micro-dispensing, suitable for producing accurate deposits both as dots and beads, as well as for filling defined volumes.
The operating principle is based on a screw driven by an electronic motor, ensuring stability and process measurability. A key advantage is the consistency of the process: the dispensing remains stable even when inlet pressure, viscosity, or fluid temperature vary, ensuring high repeatability.
This technology is highly versatile and allows processing a wide range of materials, from low-viscosity fluids such as oils to highly viscous substances such as resins. Screws are available in different geometries and sizes, with indicative flow rates ranging from 0.005 to 30 ml per revolution.
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B-Fluid's pneumatically actuated needle and chamber volumetric dosing valves are charged with a known volume of fluid and use the latter to dispense in a controlled manner, ensuring precise dosages from 0.0003 to 20 ml of volume.
These dispensers are composed of two parts: the Extrusion and Control Body, internally equipped with a piston needle, and the Dosing and Control Body, composed of a body and a piston with a regulating ring nut.
The high precision mechanical construction and the efficiency of the flows ensure high repeatability and accurate dosing adjustment.
The IDV Soma Jet Valves are used in the dosing of areas that are difficult to access or that would require complex release.
Dispensing capacity up to 45mm³/cycle over a maximum of 20 cycles per second, with high repeatability and accuracy.
In addition, it is possible to combine the IDV with the Soma RDS rotational system, thus obtaining a rotational volumetric dosing system.
E-Flo IQ is a complete dosing system for mono-component fluids, integrating a "tank-to-tip" control and offering continuous volumetric dosages with flow rates from 10 cc/min up to 4500 cc/min.
Equipped with an electric servomotor, the system dispenses directly from the drum, ensuring optimal flow control without the need for external dosing systems.
The automatic adjustment of flow rates and the choice of iQ valves contribute to ensuring precise and reliable dosing in various applications.
The PCF offers a complete solution for the controlled dosing of room temperature mono-components, warm, and hot mixtures, up to 204°C (400°F).
Thanks to closed-loop technology, the PCF dynamically adapts to changes in temperature, viscosity, delivery rates, and robot speeds, ensuring uniform and replicable results.
With a low initial investment, simplified maintenance, and complete control through the advanced display module (ADM), the PCF stands out for its flexibility and efficiency.
The "MonoDose" dosing controller from B-Fluid is an advanced solution for the management of the volumetric delivery of mono-component fluids such as resins and viscous grease.
Featuring thoughtful design and reliable performance, MonoDose offers an instant display of dispensing time and quantity delivered.
The operator has total control thanks to clear commands and status indicators, with the option to use either automatic or manual mode.
Customizing communication programs and protocols is simple, allowing efficient work management.
MonoDose can interface with different types of pumps, adapting perfectly to the installed type.
Communication with the measuring sensors of the dosing system ensures constant monitoring of the production process.
The B-MiX controller from B-Fluid is designed to manage bicomponent resins with extreme precision, ensuring accurate and reliable dosing.
Its main features include advanced programming and volumetric metering valves that ensure extreme precision.
The intuitive user interface makes it easy to navigate and configure parameters such as manual, automatic mode, and mixing ratios.
The controller offers flexibility in managing a wide range of resin/catalyst ratios, ensuring optimal performance.
The possibility of predefined programs increases production efficiency and reduces setting errors.
In addition, the B-MiX can interact with measuring sensors of the dosing system, constantly monitoring the production process.